Try reducing the consumption of electrode paste in calcium carbide furnaces by starting from these four aspects

Reducing the consumption of electrode paste in calcium carbide furnaces can be approached from the following four aspects:

Optimize electrode paste formula:
Use high-quality raw materials, including high-purity carbon materials and suitable binders.
Adjust the composition ratio of electrode paste to improve its thermal stability and mechanical strength, thereby reducing decomposition and wear at high temperatures.
Improving electrode structure and design:
Design reasonable electrode geometry and size to reduce uneven melting and shrinkage of electrode paste during sintering process.
Adopting detachable electrodes or electrode sleeves for easy replacement and maintenance, extending the service life of electrode paste.
Control the operating parameters of the calcium carbide furnace:
Adjust the working voltage and current of the calcium carbide furnace to lower the sintering temperature of the electrode paste and reduce the consumption of electrical energy.
Optimize the distribution and spacing of electrodes in the furnace to avoid mutual influence between electrodes, which may lead to abnormal consumption of electrode paste.
Strengthen production management and maintenance:
Regularly inspect and maintain the electrode paste, promptly identify and address potential issues.
Establish a sound production management system to ensure that operators strictly follow the procedures for operation and recording.
The implementation of these measures requires comprehensive consideration of production efficiency, cost, and the performance of electrode paste. Through continuous practice and adjustment, the most suitable solution can be found to effectively reduce the consumption of electrode paste in calcium carbide furnaces.